Hi there!
Exactly same problem (but on a Pi3, Buster). Was opening an issue on GitHub, then checked for the same problem here. I also tested with aplay and pico2wave and the crack isn’t there. No idea on what could be the cause.
Any help appreciated. Also any test I can do to help I’m available.
P.S. Many many many thanks to the developer of this big and awesome project. Found this after Snips announcement and wish I used it from the first time.
Yeah, I went ahead and pushed a fix to master. I hadn’t noticed the pop before; I was trying to avoid writing a temporary WAV file (which pico2wave just insists on doing) with a “clever” hack.